Non-hydraulic cement, such as
slaked lime (
calcium hydroxide mixed with water), harden by
carbonation in presence of the
carbon dioxide naturally present in the air. First
calcium oxide is produced by lime
calcination at temperatures above 825 °C (1,517 °F) for about 10 hours at
atmospheric pressure:
- CaCO3 → CaO + CO2
The calcium oxide is then
spent (slaked) mixing it to water to make slaked lime:
- CaO + H2O → Ca(OH)2
Once the water in excess from the slaked lime is completely evaporated (this process is technically called
setting), the carbonation starts:
- Ca(OH)2 + CO2 → CaCO3 + H2O
This reaction takes a significant amount of time because the partial
pressure of carbon dioxide in the air is small. The reaction of
carbonation requires the air be in contact with the dry cement, hence,
for this reason the slaked lime is a non-hydraulic cement and cannot be
used under water. This whole process is called the
lime cycle.
Conversely, the chemistry ruling the action of the
hydraulic cement is hydration. Hydraulic cements (such as
Portland cement) are made of a mixture of silicates and oxides, the four main components being:
- Belite (2CaO·SiO2);
- Alite (3CaO·SiO2);
- Celite (3CaO·Al2O3);
- Brownmillerite (4CaO·Al2O3·Fe2O3).
The silicates are responsible of the mechanical properties of the
cement, the celite and the browmillerite are essential to allow the
formation of the liquid phase during the cooking. The chemistry of the
above listed reactions is not completely clear and is still the object
of
research.
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